BUILT ON DECADES OF CARD AND ID PRODUCTION
With decades of experience in wire processing and antenna embedding for ID and card production, Muehlbauer brings this expertise to the automotive sector, building wire integration for vehicle electronics such as heating elements, battery systems and sensors.
One process that embeds wire into everything from soft leather to rigid plastic, welds it reliably in place, and scales from a single prototype to full robotic production.
BUILT FOR AUTOMOTIVE ELECTRONICS
Based on
proven technology.
Transforming
decades of expertise
into new industries.
At the core of our wire embedding systems lies the MTT 2462, originally developed for high-precision wire processing in card and ID production. Designed in 2006 and continuously enhanced, with over 15 years of proven performance in 24/7 environments, it now forms the foundation for demanding applications in the automotive sector.
Automotive Wire Embedding Technologies
MTT-ST
Large-format wire embedding system
for card applications
EXTENDED Y-TABLE
Built on the MTT 2462 frame, extended to a Y-table of up to 1500 x 1000 mm, handling sheets of the same size.
VACUUM TABLE, AMADA WELDING UNIT
Material positioning via vacuum table, welding handled by an Amada unit.
12 SLIM OR 6 COMBI HEADS
Up to 12 Slim Heads for embedding only, or up to 6 Combi Heads for embedding plus welding.
SEMI-AUTOMATED OR ROBOTIC
Runs as a semi-automated system or integrated into robotic inline production.
MTT XL
High-throughput platform for large formats
Wire embedding or module placement & welding
24 HEADS, TWO VACUUM TABLES
Two vacuum tables at 800 x 850 mm each, handling material sizes from 264 x 88 mm to 800 x 800 mm.
WE OR ETC
Available as MTT XL WE for wire embedding only, or MTT XL ETC, which adds module placement and welding.
UP TO 2,400 PCS/HOUR
300 pcs/hour per head for PVC (2,400 pcs/hour across an 8x6 layout), 250 pcs/hour per head for PC (2,000 pcs/hour across an 8x6 layout).
SEMI-AUTOMATED BY DEFAULT
Automation available on request. Also used for automotive applications that need large formats and precise antenna embedding.
MTT LAB
R&D System for prototypes & custom designs
Compact version of the MTT
based on the MTT 2462 frame
ONE Y-TABLE, ONE WELDING UNIT
A 600 x 1000 mm Y-table with vacuum, one welding unit, up to two Combi Heads.
EXTENDED WORKING AREA
Same accuracy as the standard MTT, on a smaller frame with more room to work.
FOR TESTING, NOT JUST PRODUCTION
Used for product development and testing: large-format functional components, antennas, heating elements.
3D Embedding Unit
Wire Embedding on complex surfaces
Robotic system
for curved & non-planar layouts
ROBOTIC, NOT FLAT-TABLE
A robotic system, built to embed wire on curved or complex surfaces rather than flat sheets.
COMBI OR SLIM HEAD
Works with either Combi Head or Slim Head configurations.
STEERING WHEELS, INTERIORS, HEATING MODULES
Used to embed functional structures into complex automotive surfaces like steering wheels, interior components and heating modules.
