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CMFB 2500

Dual Interface Card Production System

Mühlbauer CMFB 2500 combines the superior and economic Mühlbauer cavity milling system with the patented ATS milling and Flexible Bump application technology in one manufacturing step. Highest accuracy and proven Mühlbauer technology ensure an effi cient and high-quality production of dual interface cards. An output of 100% flawless cards is guaranteed by integrated measurement systems of the cavity depth and antenna resistance as well as optional features such as thickness measurements and orientation checks of cards. With a number of optional upgrades the CMFB 2500 adjusts flexibly to any requirements, achieving a throughput of up to 2,500 cards / hour.

Key Features

  • Fully automatic preparation of dual interface card bodies using the patented Mühlbauer Flexible Bump technology
  • Automatic milling of the module cavity and the antenna connection pads using the patented Mühlbauer antenna touch system (ATS) suitable for all kinds of antennas
  • Graphical based milling and dosing design programming
  • Automatic in-line quality control ensuring highest yield and quality
  • The Mühlbauer dual interface process – Flexible Bump:
    • Highly reliable with a long life connection of DI-IC Module with antenna in the card body
    • Test certificates for Flexible Bump process by independent test laboratories
    • International references in banking and ID for more than 10 years
  • INCAPE ready

 

Productivity / Process Units

  • Card feeding and stacking based on the Mühlbauer magazine system
  • Magazine handlers with magazine buffer optional for high system autonomy
  • Antenna resistance measurement station optional
  • 1 CNC controlled milling system
  • 1 NC controlled milling system with patented antenna detection system (ATS) for dual interface card production
  • Vision system for antenna pad control optional
  • Up to 2 highly accurate Flexible Bump dosing systems
  • In-line quality control of Flexible Bump
  • Availability: Up to 95%
  • Yield: Up to 99.5%

 

Technical Data

  • Card types: ID-1 cards; PC, PVC, ABS, PET, TeCoLas®; other materials on request
  • NC milling head: 1
  • CNC milling head: 1
  • CNC dosing heads: Up to 2
  • Programmable milling / dosing axis: 3 (x-, y-, z-axis)
  • Dynamic drive accuracy: x- / y-axis: +/- 15 μm; z-axis: +/- 10 μm
  • Measurement system accuracy: +/- 2.5 μm
  • Throughput: Up to 2,500 uph; depending on cavity design / materials and 2 dosing heads

 

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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