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Card Personalization and Mailing In-Line System

With the process unit INLINEMAIL, Mühlbauer presents a revolutionary concept for more efficient mailing of cards. This machine extension concept for SCP 501 / 801 / 1501 is based on many years of experience with systems in production. It is the result of years of intensive technical and software development efforts. The modules boast a cost-efficient design, but nevertheless provide highest operator friendly service as well as excellent quality. With a throughput of up to 1,500 envelopes / hour, the extension process unit INLINEMAIL is an ideal solution for mid volume in-line mailing.

Key Features

  • Industrial designed in-line mailing system for card mailing and fishing
  • Suitable for in-line mailing attached to SCP 501/801/1501
  • Latest technology and know-how standards
  • Security locks on all module doors as standard
  • Various integration of in-line quality control features
  • MCES including MB Product Designer
  • INCAPE ready


Productivity / Process Units

The system consists of:

  • Card feeding by card handover from personalization system
  • In-line printer systems for carrier sheet printing
    • Additional paper trays (optional)
    • Active antistatic unit (optional)
  • Automated online card identification / matching modules
    • Magstripe reader (HiCo, LoCo)
    • Chip reader (contact, contactless, dual interface)
    • Vision system for optical data
    • Barcode reader (carrier-card-matching)
  • Card affixing unit - up to 4 cards per carrier
    •  Adhesive tape dispenser (endless or precut tape)
  • Cards-on-carrier verification
  • Carrier sheet collecting
  • Multi-folding unit
  • Enclosure station - up to 2 enclosure feeder
  • Envelope inserting, humidification and closing unit
  • Check weigher unit with reject bin (optional)
  • Label applying unit (optional)
  • Output conveyor (optional)
  • Operator / service / administrator identification by biometric verification (optional)


Technical Data

  • Card format: ID-1 (CR80)
  • Card materials: PC, PVC, ABS, PET, PETG, others on request
  • Paper formats: A4, A5, A5 horizontal, US letter, US legal
  • Paper weight: 70 – 120 g/m²
  • Envelope formats (ISO 269): C6, C5/6 (DIN long), C5
  • Envelope formats (US): No. 9, No. 10, A10
  • Folding types: C- / Z- / V- (half ) / Double-parallel
  • Card / letter matching: Chip, magnetic stripe, optical (vision or barcode reader)
  • Interface: Ethernet
  • Throughput: Up to 1,500 envelopes / hour; depending on process and applied cards on carrier
  • Environment conditions:
    • Room temperature:     23°C; +/- 5°C
    • Humidity:                    60%; +/- 10%

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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