Card Mailing System

Mühlbauer’s in-house developed card mailing system CARDMAIL 6000 is a fully automated, cost-effective solution for card delivery. Mühlbauer’s CARDMAIL 6000 is a modular solution, able to work with various carrier printers to create individual letters as well as handling simplex / duplex page printing. Cards can be identified before the attachment in different ways. A key benefit is the high flexibility regarding the fixing of the card by label dispensing, enclosure of attachments and folding of the carriers. Due to its standardized modules the CARDMAIL 6000 offers a very competitive price with minimal footprint and highest yield. All MB CARDMAIL lines collaborate with the open universal personalization platform MCES as well as the production and personalization management system MB INCAPE.

Key Features

  • Industrial designed high-speed card mailing system
  • Highly modular and flexible system design
  • Latest technology and know-how standards
  • Various integration of in-line quality control features
  • Card matching by chip / magstripe / printed data or barcode
  • Easy upgradeable / switching of process modules
  • MCES including MB Product Designer
  • INCAPE ready


Productivity / Process Units

  • Card feeding from input stacker
  • Automatic magazine changer and buff er systems optionally available optional
  • Label dispenser for cards
  • Up to 4 card attachable per letter
  • Up to 12 attachment inserting stations
  • Weight-check and postaging unit optional
  • Optical / electrical control systems available
  • Sorting module optional
  • Security locks on all module doors
  • Operator / service / administrator identification by biometric verification on request
  • Environment conditions: Room temperature: 23°C; +/-3°C; Humidity: 50%; +/-10%


Technical Data

  • Card types: format/materials ID-1 cards / PC, PVC, ABS, PET, PETG, TeCoLas®
  • Letter formats: A4, A5, US letter, US legal according to ISO 216
  • Envelope formats: C6, C5/6 (DIN long), C5, No. 9, No. 10, A10
  • Folding types: C-, Z-, V-fold or double-parallel-fold
  • Card / letter matching: Chip, magstripe, optical (vision or barcode reader)
  • Interface: Ethernet
  • Throughput: Up to 6,000 cards / hour; depending on process

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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