Card Mailing System

Mühlbauer’s in-house developed card mailing system CARDMAIL 1500 is a fully automated, cost-effective solution for card delivery. The machine is suitable as a stand-alone system or as an in-line integrated solution (linked to a card personalization system such as Mühlbauer SCP series). Mühlbauer’s CARDMAIL 1500 is a modular solution, able to work with various carrier printers to create individual letters as well as handling simplex / duplex page printing. Cards can be identified before the attachment in different ways. A key benefit is the high flexibility regarding the fixing of the card by glue (e.g. hot melt or label dispensing), enclosure of attachments and folding of the carriers. Due to its standardized modules the CARDMAIL 1500 offers a very competitive price with minimal footprint and highest yield. All Mühlbauer CARDMAIL lines collaborate with the open universal personalization platform MCES as well as the production and personalization management system Mühlbauer INCAPE.

Key Features

  • Industrial designed card mailing system
  • Highly modular and flexible system design
  • Latest technology and know-how standards
  • Various integration of in-line quality control features
  • Card matching by chip / magnetic stripe / printed data or bar code
  • Easy upgradeable / switching of process modules
  • MCES including MB Product Designer
  • INCAPE ready


Productivity / Process Units

  • Card feeding from input stacker; separation free of scratches and damaging of cards
  • In-line or off-line printer systems for letter printing
  • Up to 6 cards attachable per letter
  • Up to 12 attachments inserting stations
  • Weight-check unit optional
  • Optical / electrical control systems available
  • Sorting module optional
  • Security locks on all module doors
  • Operator / service / administrator identification by biometric verification on request
  • Environment conditions: Room temperature: 23°C; +/-3°C; Humidity: 50%; +/-10%


Technical Data

  • Card types: format / materials ID-1 cards / PC, PVC, ABS, PET, PETG, TeCoLas®
  • Letter formats: A4, US letter according to ISO 216
  • Envelope formats: C5/6 (DIN long), C6/5 (DIN long +), C5
  • Folding types: C- / Z- / V- (half)
  • Card / letter matching: Chip, magnetic stripe, optical (vision or barcode reader)
  • Interface: Ethernet
  • Throughput: Up to 1,500 cards / hour; depending on process

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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