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SCP 4000

Personalization System for various Application Layouts from ID to Banking Cards

Mühlbauer’s SCP 4000 is the result of years of experience in personalization of plastic and smart cards and intensive technical / software development efforts. Each machine provides highest operator and service friendliness as well as impeccable quality. The modular machine concept allows the combination of all current Mühlbauer technologies in one system, to fulfill standard and also specific customer requirements. The new designed graphical user interface supports the operator in the best possible way, to have an overview about job handling and also machine status on one monitor. The SCP 4000 is equipped with the proven personalization platform MCES and can easily be adapted and integrated into a production and personalization management system such as MB INCAPE.

Key Features

  • Industrial designed high-speed personalization system for all kinds of personalization tasks, technologies and processes
  • Suitable for customized personalization requirements
  • High modular and flexible system design for ID or banking cards
  • Latest technology and know-how standards
  • Parallel processing concept to ensure highest throughput and flexibility
  • Friction and scratch free card separation by vacuum
  • Own developed chip encoding hard/software
  • Own developed laser engraving equipment
  • Unlimited software license model. Easy adaptable and compatible to various data preparation products
  • Security locks on all module doors as standard
  • MCES including MB Product Designer
  • INCAPE ready


Productivity / Process Units

The system consists of:

  • Card Input shaft / magazine
    • 500 cards per shaft / magazine
    • Double card detection
    • Card position/rotation check (optional)
    • Barcode Reader (optional)
    • Multiple input units (up to 15 shafts / magazine) (optional)
  • Magnetic stripe encoding (HiCo, LoCo) – up to 2-lanes in parallel
  • Chip encoding for contact, contactless or dual interface – up to 128 stations
  • Card cleaning unit
  • Turning device for front- and backside processing
  • Inkjet printing system for PC/PVC cards
    • Monochrome (black/white)
    • Color DOD (yellow/magenta/cyan/black)
    • Liquid coating
  • MB Laser engraving system – parallel laser system – up to 8-fold
    • Turning device for front- and backside laser engraving (optional)
    • Swivel functionality in Y- direction security laser applications (CLI) - (optional)
    • Swivel functionality in X- direction security laser applications (MLI) - (optional)
  • Label applying module
  • Vision control system
    • Inspection/verification of both card sides
    • LED-flashlight
  • Data Verification module
    • Magstripe data
    • Chip data
    • Optical data
  • Card Sorting module
  • Card output stacker / magazine
    • 500 cards per stacker / magazine
    • Multiple output units (up to 10 stacker / magazine) (optional)
    • Separate bin for rejected cards (up to 6 bins optional)
  • Operator / service / administrator identification by biometric verification (optional)
  • MCES offline development workstation (SDK) (optional)  


Technical Data

  • Card format: ID-1 (CR80)
  • Card materials: PC, PVC, ABS, PET, PETG, metal cards, others on request
  • Magstripe encoding: Read / write modules for HiCo/LoCo
  • Laser engraving resolution: Up to 1200 dpi
  • Print resolution (DOD-Inkjet):Up to 1200 dpi
  • Interface: Ethernet
  • IC Module types:
    • Processor modules: T=0 / T=1
    • Memory Modules: I²C-Bus / 2; 3-wire
  • Contactless: ISO 14443 / 15693
  • Throughput: Up to 4,000 cards/h; depending on process 
  • Environment conditions:
    • Room temperature: 23°C; +/-3°C
    • Humidity: 50%; +/-10%

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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