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CCT 6000

Pre-Personalization and Quality Assurance System for Customized Card Applications

The CCT 6000 from Mühlbauer offers a milestone in giving you a most flexible platform for high speed personalization of up to 6000 cards/hour. Up to 7 free configurable positions allow a highly flexible development basis and it is ready for all customer specific requirements and ideas. Typical use cases for a CCT 6000 can be numbering of cards with laser e.g. for Unique ID number at the last step in card body production. With its capability adding vision systems for Input and/or Output it can combine inspection data matching and quality assurance tasks.

Key Features

  • Industrial designed high-speed pre-personalization / personalization system for all kinds of personalization tasks, technologies and/or special test processes
  • Wide range of customization possible
  • Suitable for customized personalization requirements
  • High modular and flexible system
  • Latest technology and know-how standards
  • Friction and scratch free card separation by vacuum
  • Own developed chip encoding hard/software
  • Own developed laser engraving equipment
  • Security locks on all module doors as standard
  • MCES including MB Product Designer
  • INCAPE ready


Productivity / Process Units

The system consists of:

  • Card Input shaft / magazine
    • 500 cards per shaft / magazine
    • Double card detection
    • Card position/rotation check (optional)
    • Barcode Reader (optional)
    • Multiple input units (up to 15 shafts / magazine) (optional)
  • Typical CCT 6000 basic process modules:
    • Chip pre-personalization / encoding / test of contact, contactless or dual interface cards – up to 6 stations parallel
    • MB Laser engraving system – Different Laser types available
    • Vision control system
      • Inspection/verification of both card sides
      • LED-flashlight
    • Turning device for front- and backside processing
  • Additional available process modules for extension of basic CCT 6000:
    • Inkjet printing system for PC/PVC cards
      • Monochrome (black/white)
      • Color DOD (yellow/magenta/cyan/black)
      • Liquid coating
    • Label applying module
    • Data Verification module
      • Magstripe data
      • Chip data
      • Optical data
    • Card Sorting module
  • Card output stacker / magazine
    • 500 cards per stacker / magazine
    • Multiple output units (up to 10 stacker / magazine) (optional)
    • Separate bin for rejected cards (up to 6 bins optional)
  • Operator / service / administrator identification by biometric verification (optional)
  • MCES offline development workstation (SDK) (optional)  


Technical Data

  • Customized processing units: Up to 7 positions (extendable with other process modules)
  • Card format: ID-1 (CR80)
  • Card materials: PC, PVC, ABS, PET, PETG, metal cards, others on request
  • Magstripe encoding: Read / write modules for HiCo/LoCo
  • Laser engraving resolution: Up to 1200 dpi
  • Print resolution (DOD-Inkjet): Up to 1200 dpi
  • Interface: Ethernet
  • IC Module types:
    • Processor modules: T=0 / T=1
    • Memory Modules: I²C-Bus / 2; 3-wire
  • Contactless: ISO 14443 / 15693
  • Throughput: Up to 6,000 cards/h; depending on process             
  • Environment conditions:
    • Room temperature: 23°C; +/-3°C
    • Humidity: 50%; +/-10%

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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