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SSC 200

Semiautomatic Sheet Collating System

The SSC 200 machine concept is as simple as it is ingenious. Only one operator gathers the core sheets before aligning them manually at the adjustable stop pins. The machine works completely independently from material and thickness. Depending on requirements, overlays from top and bottom are delivered from reel.
The manually collated core sheets are securely fixed to the automatic fed overlay by two ultrasonic welding systems before the complete set is cut and transferred to the output stacker. The SSC 200 is controlled by one operating panel which also stores pre-set production configurations.

Key Features

  • Semiautomatic collating system based on reel-to-sheet process
  • Automatic feeding and positioning for overlay from reel
  • Automatic transport and cutting system
  • Manual feeding and alignment to reference edges of core layers in sheet format
  • Easy handling and maintenance
  • INCAPE ready


Productivity / Process Units

  • Integrated spooling systems for overlay foil
  • Sensor controlled alignment of overlay to edge or magstripe
  • Two adjustable ultrasonic welding units
  • Automatic welding parameter control
  • Adjustable stop pins
  • UV-illumination system optionally available
  • Thickness measurement system optionally available to avoid double sheets
  • Cutting unit after welding position
  • Sensor controlled overlay alignment to edge or magstripe position
  • Upgradeable to ASC 200 – fully automatic system
  • Easy set-up and maintenance
  • Availability: Up to 95%
  • Yield: Up to 99.7%
  • Environment conditions: Room temperature: 23°C; +/-3°C; Humidity: 50%; +/-10%


Technical Data

  • Sheet materials: PVC, PC, ABS, TeCoLas®
  • Overlay thickness: 40 – 300 μm
  • Width of overlay reel: Max. 720 mm
  • Reel diameter / core diameter: Max. 750 mm / 70 mm
  • Center layers min. / max. sheet size: 290 x 290 mm / 720 x 720 mm
  • Center layers min. / max. thickness: 45 - 600 μm
  • Alignment accuracy: +/- 250 μm
  • Throughput: Up to 400 sheets / hour; depending on material and operator

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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