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CMI 5001

Combined Milling & Implanting System

CMI 5001 is an effective combined milling and implanting system for standard ID-1 smart card applications. The system is designed for large size production tasks while providing an economic yet flexible design that promises extremely high accuracy. It excels at providing the highest yield with a throughput of up to 5,000 cards / hour. The CMI 5001 provides the continuously proven Mühlbauer technology and quality, known for decades in the smart card business.

Key Features

  • Fully automatic cavity milling and implanting of IC Modules into plastic cards
  • Suitable for contact and dual interface card production
  • Operator friendly, flexible and modular system design
  • MCES / INCAPE ready

 

Productivity / Process Units

  • Card feeding and stacking based on Mühlbauer magazine system
  • Magazine handlers with magazine buffer optional
  • Card orientation and card thickness measurement system optional
  • Fully automatic card and IC Module tape transport and indexing system
  • 2 independent CNC controlled milling systems (6 axis)
  • Patented antenna detection system (ATS) for dual interface card production optional
  • Up to 4 hot press stations possible
  • IC Module inspection by vision system optional
  • Electrical contact station for IC Module check after implanting (ATR)
  • Contactless test for dual interface or hybrid cards optional
  • Resonance frequency measurement for dual interface or hybrid cards optional
  • Optional multi encoding system up to 6 stations for pre-personalization and initialization
  • Customized system extension on request
  • Reject and sampling station (up to 3 fold max., optional)
  • Availability: Up to 95%
  • Yield: Up to 99.7%

 

Technical Data

  • IC Modules: 35 mm / super 35 mm tapes; 9.5 / 14.25 mm pitch
  • Card types: ID-1 cards; PC, PVC, ABS, PET, TeCoLas®; other materials on request
  • CNC milling heads: 2
  • Programmable milling axis: 3 (x-, y-, z-axis)
  • Dynamic drive accuracy: x- / y-axis: +/- 15 μm; z-axis: +/- 10 μm
  • Measurement system accuracy: +/- 2.5 μm
  • Implanting accuracy: x, y = +/- 30 μm
  • Implanting pressure / temperature: Up to 200 N / up to 300°C
  • Throughput: Up to 5,000 uph; depending on material

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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