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CMI 201

Combined Milling & Implanting System

CMI 201 is a highly efficient combined milling and implanting system for standard ID-1 smart card applications. The system is designed for small to medium size production tasks, offering a minimum footprint and economic yet flexible design with extremely high accuracy.
Customers benefit from an excellent uptime, providing a very high yield with a throughput of up to 2,500 cards / hour. The CMI 201 provides all the proven Mühlbauer technology and quality, known for decades in the smart card business.

Key Features

  • Fully automatic cavity milling and implanting of IC Modules into plastic cards
  • Graphical based milling design programming
  • Highly accurate milling system with cooling spindle drive
  • Fast tool changing
  • In-house tool manufacturing and customizing
  • Operator friendly, flexible and modular system design
  • MCES / INCAPE ready

 

Productivity / Process Units

  • Card feeding and stacking based on Mühlbauer magazine system
  • Card orientation and card thickness measurement system optional
  • Fully automatic card and IC Module tape transport and indexing system
  • 1 CNC controlled milling systems
  • 1 cavity cleaning station and cavity measurement station with in-line feedback loop
  • Up to 2 hot press stations
  • IC Module inspection by vision system optional
  • Electrical contact station for IC Module check after implanting (ATR)
  • Contactless test for dual interface or hybrid cards optional
  • Resonance frequency measurement for dual interface or hybrid cards optional
  • Optional multi encoding system up to 6 stations for pre-personalization and initialization
  • Availability: Up to 95%
  • Yield: Up to 99.7%

 

Technical Data

  • IC Modules: 35 mm / super 35 mm tapes; 9.5 / 14.25 mm pitch
  • Card types: ID-1 cards; PC, PVC, ABS, PET, TeCoLas®; other materials on request
  • CNC milling heads: 1
  • Programmable milling axis: 3 (x-, y-, z-axis)
  • Dynamic drive accuracy: x- / y-axis: +/- 15 μm; z-axis: +/- 10 μm
  • Measurement system accuracy: +/- 2.5 μm
  • Implanting accuracy / pressure: x, y = +/- 30 μm / up to 200 N
  • Implanting pressure temperature: Up to 200 N / up to 300°C
  • Throughput: Up to 2,500 uph; depending on material

Mühlbauer Group
Josef-Mühlbauer-Platz 1
93426 Roding Germany

Phone: +49 9461 952 0
Fax: +49 9461 952 1101

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